When your compressed air system can’t keep up, production pays the price

Start with a free compressor room assessment from Diversified Air Systems to identify efficiency losses and determine whether your equipment is properly sized for your facility.

Your compressed air system might be costing more than you think

Most facilities don’t replace compressors until something fails. But long before failure happens, the warning signs usually show up:

  • Compressed air can consume 10-30% of a manufacturing facility’s total electricity, making it one of the largest utilities in the plant
  • Energy accounts for roughly 70-75% of a compressor’s lifetime operating cost, often far exceeding the purchase price of the equipment itself
  • 20-50% of compressed air energy is typically wasted due to leaks, pressure drops, and inefficient system design
  • Many facilities operate compressors 24/7 just to maintain system pressure, even when actual air demand is much lower
  • Aging compressors often require increasing maintenance and unplanned repairs, raising both operating cost and downtime risk

For many plants, compressed air quietly becomes one of the most expensive utilities in the facility. When the system finally fails, the consequences are immediate: downtime, lost production, and rushed equipment purchases.

Receive Your Free Compressor Room assessment ($300 value)

Start With A Professional Compressor Room assessment

Before recommending new equipment, Diversified Air Systems begins with a professional compressed air system assessment to evaluate how your system is actually operating.

Our team evaluates your existing equipment and operating conditions to determine whether your system is properly sized, configured, and operating efficiently.

During the assessment, we review:

  • Current compressor capacity and load profiles
  • System pressure and air demand across shifts
  • Dryer, filtration and piping performance
  • Energy consumption and operating costs
  • Opportunities to improve reliability or redundancy

After completing the assessment, we provide clear recommendations based on what your facility actually needs.

Why Diversified Air Systems

For more than 40 years, Diversified Air Systems has helped manufacturers across Ohio and Western Pennsylvania improve compressed air reliability, reduce energy costs, and modernize aging compressor rooms.

40 years of service

Local OH, PA, and NY service

System design, install, maintenance, and monitoring

Our team provides:

  • System design and engineering expertise
  • Factory-trained equipment specialists
  • Installation and commissioning support
  • Long-term service and preventative maintenance
  • Access to high-efficiency compressor technology

Most importantly, we understand that compressed air isn’t just equipment. It’s critical infrastructure for your production environment. Just hear it from one of our recent customers, Fire Roasted Crust Company out of Wexford, Pennsylvania. 

Request Your Free Compressed Air System Assessment

If your facility is considering compressor upgrades or system improvements, start with a compressor room assessment from Diversified Air Systems.

Our team will evaluate your current system and help you determine the best path forward.

Schedule your free compressor room assessment today!
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