Growing Upward: How MCE’s Conveyor Systems Accelerate Vertical Farming Efficiency

Vertical farming is gaining traction as a reliable solution to address land scarcity and climate uncertainty. Controlled environment agriculture enables the growth of fresh produce near urban centers, regardless of challenging outdoor conditions. However, scaling these farms upward introduces some unique challenges. Operators must maximize their cubic space without sacrificing speed, consistency, or product quality.

MCE offers conveyor systems specifically designed for vertical farming environments. These systems utilize modular layouts that are easy to install and adaptable when crop types change or production zones expand. That flexibility allows farms to scale without the cost of redesign. They also protect delicate crops and support steady production across all levels of the facility.

Whether you manage a single grow room or a large commercial facility, MCE can help you increase productivity by moving more product in less time while using less space.

Why Conveyor Systems Matter in Vertical Farming

Vertical farms use stacked structures to grow crops on multiple levels. Each tier requires access to planting trays, nutrients, tools, and packaging materials. Manual handling limits throughput and increases the risk of product damage. That approach may work in small greenhouses, but it slows down commercial facilities.

Unlike traditional floor-based systems, vertical conveyors reduce the footprint required to scale operations. They provide growers with better control over movement between levels. They also move products more efficiently than lifts or carts. These systems provide a rapid way to enhance productivity without requiring additional square footage or expanding the workforce.

MCE’s Advantage for Vertical Farming Operations

Ultimation-Vertical-FarmingMCE has solutions to the challenges of vertical farming. We offer conveyor systems to vertical farms at every stage of growth. Whether you want to start with a low-profile belt or gravity conveyors from the company’s quick-ship line or need the power and free conveyors with a dual-track system, MCE can help you every step of the way.  

Each carrier can stop, start, or change direction independently of the others. This design makes the system well-suited for managing different grow zones or batch processes without interrupting overall production.

Common conveyor types used in vertical farming include:

These conveyor types form the foundation of efficient vertical farming operations. However, the real advantage lies in how they adapt to changing layouts, protect delicate crops, and scale with the evolving needs of growing facilities.

>> Understanding the economics of large scale vertical farming systems

Modular, Scalable Design for Growth

MCE conveyor systems are modular and reconfigurable, allowing farms to adapt layouts as crops or grow rooms change. From test farms to full-scale production, this flexibility enables cost-effective expansion without starting from scratch.

Crop-Safe Handling and Product Protection

To prevent bruising and reduce waste, MCE conveyors use rubber or urethane-coated rollers that absorb vibration and protect delicate crops like lettuce and microgreens. These features support higher yields and consistent product quality.

Space and Labor Optimization = Strong ROI

Ultimation-Warehouse-Robots-2Vertical farms face tight margins and space constraints. MCE systems reduce manual transport, enabling farms to scale without expanding their footprint. Compared to construction costs of $150–$200 per sq. ft., conveyors ($25–$75 per linear ft.) offer fast ROI—typically in 12–18 months—through labor savings and throughput gains.

Automation-Ready for End-to-End Integration

MCE can integrate conveyors with robotics, PLCs, and sensing technologies to automate every stage of production. These systems sync with lighting and irrigation schedules, optimize precision, and ensure traceability with batch-level data capture.

Clean, Compliant, and Consistent

For food safety, MCE uses non-marking rollers and enclosed pneumatic equipment that reduce contamination risks. The result: cleaner environments, reduced sanitation efforts, and compliance with food production standards.

Data-Driven Farming

MCE’s sensor-enabled conveyors support traceability by capturing batch, zone, and harvest data—essential for regulatory compliance and performance insights. These systems minimize crop damage by reducing vibration and sudden movement, improving product consistency. As farms scale, MCE can integrate conveyors with robotics and advanced controls to create intelligent, responsive operations driven by real-time data.

This diagram outlines the benefits and impact MCE’s products and services can provide your vertical farming operation.  

Automation of Vertical Farming - ROI and Performance Metrics (1)

Ready to Grow Smarter?

Vertical farming offers new opportunities, but scaling those operations requires the right infrastructure. MCE’S value-added solutions deliver conveyor systems built for stacked environments and tight tolerances. Whether you need to automate a seedling process or overhaul your entire grow-to-pack workflow, MCE can help.

Start Building Upward

Request a vertical farming consultation or site audit today.

MCE also offers integrated automation services across all aspects of material movement, robotic handling, and system controls. With the combined strength of Ultimation and MCE, you get one partner for all your growing needs.

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